Modular Tooling

Standard tooling with custom interior

The Best of Both Worlds

PFC’s modular tooling system allows us to offer our customers the best of both worlds, standard tooling with a custom interior!

By combining our standard mold tooling with components designed for your specific needs, we can create a unique case for much less than the cost of building a custom mold. How much less? On average, this approach can reduce tooling costs 80% to 90%, and you still enjoy all the benefits of our double-wall construction. All PFC standard case molds utilize some variant of our modular tooling system enabling us to offer our customers over 125 stock cases sizes to work with.

PFC Cases with Molded Interiors offer superior product protection, attractive display, greater space efficiency, and durability. And when we make a case with a molded interior, that interior isn’t a separate insert that is snapped or glued in; it’s an integral part of the case itself so our cases with molded interiors don’t cost much more than our Stock Carrying Cases.

  • Custom cavity plate / logo allowing permanently molded in features plus areas for labeling
  • Combinations of length and width mold components from differing stock sizes to provide a minimum exterior for a specific application. All components came from stock except cores and cavity plates made to the customer specification.
  • Custom latch side components to provide cases incorporating a molded in handle design on a stock size which normally has a folding handle
  • Interior designs using a combination of PFC provided standard additions including blow molded, die cut or injection molded panels to provide compartment separation with no additional tooling costs.

Space Efficient

PFC Cases with Molded Interiors are inherently more space efficient than the alternatives, and our design team has a knack for packaging products in the smallest case possible – reducing the unit cost, taking up less warehouse space, and lowering shipping costs. People who use your product also appreciate how a lighter, space efficient case is easier to carry.

Brand Consistency & Simplification

If you make different versions of the same basic product, we can often design a single case with a molded interior to package all of them. Reducing the number of SKUs in that way simplifies your inventory management and reduces your costs. And if you make a line of products requiring a variety of different case sizes, our proprietary modular mold system enables us to offer the consistent look and feel so important to your brand identification.

Value-Added Enhancements

Interested in finding out how PFC can help you?

Use the form below to have a PFC rep contact you. You can also opt to receive our digital brochure via email link to the email you provide.